PARAMETRIC · 3D · STEP / STL / 3MF

WheelWHEEL

Set wheel diameter, tire thickness, width, tire edge radius and bore type (D-cut, hex…), add lightening holes, and download a robot or model wheel as STEP, STL or 3MF.

  • BoreRound / D / keyway / hex
  • Holes0–12
  • OutputSTEP · STL · 3MF · DXF

LIVE · WHEEL

⌀60 × 20

SCALE 1:1 · mm

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CALCULATED · SPEC

AUTO-COMPUTED

C

188.5mm

Circumference

Dr

48.0mm

Rim diameter

dh

8.7mm

Hole diameter

s

0.188m/rev

Travel per revolution

HOW-TO

How to generate a wheel STEP / STL file

  1. 1Enter wheel diameter, tire thickness and width.
  2. 2Set bore type, hub and lightening holes.
  3. 3Check the spec cards and any warnings.
  4. 4Download STEP, STL or 3MF — or send it to Orinovate for a quote.

Wheel construction

Tire, rim, disc and hub are fused into one solid: the tire has rounded edges, the disc has adjustable thickness and lightening holes, and the full-width hub takes a round, D-cut, keyway, hex or square bore.

Design tips

Robots and small rovers typically use ⌀40–⌀100 mm wheels with width about ¼–⅓ of the diameter. Lightening holes save material and print time; keep a thicker disc for load-bearing wheels.

Specs at default parameters

ParameterValueRange
Wheel diameter (D)60 mm5–500
Tire thickness (t)6 mm0.5–100
Width (W)20 mm1–200
Tire edge radius (R)3 mm0–50
Web thickness6 mm0.5–200
Lightening holes50–12
Bore (d)5 mm0–100
Bore typeD-cutRound / D-cut / Keyway / Hex / Square
Hub diameter14 mm2–300
Circumference (C)188.5 mm—
Rim diameter (Dr)48.0 mm—
Hole diameter (dh)8.7 mm—
Travel per revolution (s)0.188 m/rev—

FAQ

What shaft does a yellow TT gear motor have?

A double-D shaft about 5.4 mm across with ~3.7 mm between flats. The D-cut here has one flat at 0.9·d; enlarge the bore by 0.1–0.2 mm if the print is tight.

How far does the wheel travel per turn?

π × diameter. A ⌀65 mm wheel moves ~204 mm per revolution; at 200 rpm that is ≈ 0.68 m/s.

How do I add grip to a printed wheel?

Print the tire separately in TPU, or stretch an O-ring or rubber band over the rim. All-PLA wheels work but slip on smooth floors.

Which software opens the wheel STEP file?

STEP (AP214) opens in Fusion 360, SolidWorks, FreeCAD, Onshape and Rhino. STL / 3MF import directly into Bambu Studio, PrusaSlicer or Cura.

Is it free?

Yes — no sign-up, no fees. Need a physical part? Send it to Orinovate for an instant quote in FDM, SLA, SLS, MJF or CNC.

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About STEP / STL / 3MF / DXF

  • STEP (.step / .stp, AP214) keeps exact dimensions and surfaces for editing in Fusion 360, SolidWorks or FreeCAD.
  • STL and 3MF are triangle meshes that import directly into Bambu Studio, PrusaSlicer or Cura.
  • DXF is the top-view 2D outline, ready for laser cutting, waterjet or CNC routing.
  • All models are in millimetres at true scale.

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