PARAMETRIC · 3D · STEP / STL / 3MF
Sprocket No.25 · 40TSPROCKET
Free STEP, STL and 3MF download of a sprocket No.25 · 40T with live 3D preview. Key dimensions: Pitch diameter 80.93 mm, Outside diameter 84.49 mm, Root diameter 77.63 mm, Caliper diameter 77.63 mm. Every parameter stays adjustable, and you can send it straight to Orinovate for printing.
- StandardISO 606 / JIS B 1801
- ChainNo.25–80
- TypeA / B / C
- OutputSTEP · STL · 3MF · DXF
LIVE · SPROCKET
No.25 · 40T
SCALE 1:1 · mm
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CALCULATED · SPEC
AUTO-COMPUTED
dp
80.93mm
Pitch diameter
do
84.49mm
Outside diameter
df
77.63mm
Root diameter
dc
77.63mm
Caliper diameter
dg
73.7mm
Max. hub diameter
t
2.8mm
Tooth width
p
6.350mm
Chain pitch
d1
3.30mm
Roller diameter
HOW-TO
How to generate a sprocket STEP / STL file
- 1Choose the chain number and tooth count — the ISO tooth form updates live.
- 2Pick type A / B / C and set the hub diameter and length (within the max hub diameter shown).
- 3Set bore and bore type; add bore clearance for 3D printing.
- 4Check the spec cards and any warnings.
- 5Download STEP, STL or 3MF — or send it to Orinovate for a quote.
What is a sprocket?
A sprocket is a toothed wheel that meshes with roller chain, transmitting power in motorcycles, bicycles, conveyors and machinery with an exact ratio over long centre distances and no slip. This tool follows the ISO 606 / JIS B 1801 tooth form: roller seating radius ri = 0.505·d1 + 0.069·d1^(1/3), flank radius re = 0.12·d1·(z + 2) and seating angle α = 120° − 90°/z.
Key formulas
Pitch diameter dp = p / sin(180°/z); outside diameter do = p·(0.6 + cot(180°/z)); root diameter df = dp − d1; caliper diameter dc = df (even z) or dp·cos(90°/z) − d1 (odd z); max hub diameter dg = p·cot(180°/z) − 1.04·h2 − 0.76 (h2 = inner plate depth).
Specs at default parameters
| Parameter | Value | Range |
|---|---|---|
| Chain number | No.25 (6.35 mm) | No.25 (6.35 mm) / No.35 (9.525 mm) / No.40 (12.7 mm) / No.50 (15.875 mm) / No.60 (19.05 mm) / No.80 (25.4 mm) |
| Teeth (z) | 40 | 9–150 |
| Sprocket type | Type B (one hub) | Type A (plate) / Type B (one hub) / Type C (two hubs) |
| Hub diameter | 43 mm | 4–400 |
| Hub length | 12 mm | 0–100 |
| Bore (d) | 22 mm | 0–300 |
| Bore type | Round | Round / Keyway / D-cut |
| Tooth side chamfer | ISO chamfer | ISO chamfer / None |
| Bore clearance | 0 mm | 0–1 |
| Pitch diameter (dp) | 80.93 mm | — |
| Outside diameter (do) | 84.49 mm | — |
| Root diameter (df) | 77.63 mm | — |
| Caliper diameter (dc) | 77.63 mm | — |
| Max. hub diameter (dg) | 73.7 mm | — |
| Tooth width (t) | 2.8 mm | — |
| Chain pitch (p) | 6.350 mm | — |
| Roller diameter (d1) | 3.30 mm | — |
Popular sprocket sizes
FAQ
How do I calculate the sprocket pitch diameter?
dp = p / sin(180° / z), with p the chain pitch and z the teeth. No.40 (p = 12.7 mm), 17 teeth: dp = 12.7 / sin(10.588°) = 69.12 mm; outside diameter do = p·(0.6 + cot(180°/z)) = 75.56 mm.
What is the caliper diameter?
The inspection dimension across the tooth gaps. For even tooth counts measure across opposite gaps: dc = df. Odd counts have no opposite gap, so measure the nearest ones: dc = dp·cos(90°/z) − d1.
How many teeth should a sprocket have?
Fewer teeth increase chordal action (speed ripple and noise). Use at least 13, preferably 17 or more, and 21+ for high speed or heavy load. Keep the ratio under 7:1 and the centre distance around 30–50 pitches.
Can I 3D print a sprocket?
For low speed and light load (robots, bike prototypes) PETG, nylon or PA-CF work well; tooth width follows the JIS single-strand table. Use steel or CNC for heavy loads. The roller seat uses the ISO maximum tooth-gap form, which tolerates print error.
Which software opens the sprocket STEP file?
STEP (AP214) opens in Fusion 360, SolidWorks, FreeCAD, Onshape and Rhino. STL / 3MF import directly into Bambu Studio, PrusaSlicer or Cura.
Is it free?
Yes — no sign-up, no fees. Need a physical part? Send it to Orinovate for an instant quote in FDM, SLA, SLS, MJF or CNC.
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Send the model straight to Orinovate's instant quote: FDM, SLA, SLS, MJF, metal printing and CNC, made in Hsinchu, Taiwan.
About STEP / STL / 3MF / DXF
- STEP (.step / .stp, AP214) keeps exact dimensions and surfaces for editing in Fusion 360, SolidWorks or FreeCAD.
- STL and 3MF are triangle meshes that import directly into Bambu Studio, PrusaSlicer or Cura.
- DXF is the top-view 2D outline, ready for laser cutting, waterjet or CNC routing.
- All models are in millimetres at true scale.